WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) ... (equation 1). Auxiliary equipment power is excluded. P W = ––– (1) T Where, W is the specific work input (kWh/t), P is the equip- ...

Dec 12, 2016· If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work ...

May 19, 2013· This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...

can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih. values are also provided as a standard output from a SMC Test ® (Morrell, 2009). The general size reduction equation is as follows (Morrell, 2004. b): f x f x 2. 1 i i. 4 2 W M x x. 1 (1) where ...

* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.

The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the material ...

micrometers in size. According to the Bond standard procedure, the work index is determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250% circulating load (Bond, 1949, 1952, 1961). The test is performed on a raw material approximately weighing 10 kg, which coarseness is -3.327 mm.

Jan 01, 2016· Napier-Munn et al. indicated a possible correlation between the impact parameter (A·b) and the Bond ball mill work index given by the equation (3.22) A ⋅ b = − 3.5 W i + 117. The T 10 –mass distribution curve is useful as it is a description of the product size distribution and the T 10 can be considered an index of the degree of breakage.

The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ...

The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ...

Sep 17, 2020· This is the premier Bond Work Index equation application manual. Bond presents use of his breakthrough formula relating comminution circuit feed size (F80), circuit product size (P80) and the ore Work Index to industrial equipment energy usage. It covers crushing, rod and ball milling. The Bond Ball Mill Work Index remains today as the only ...

May 19, 2013· This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...

The Bond work index refers to the measure of the material's hardness or resistance to crushing and grinding, and is numerically expressed as the kilowatt hours per short ton required to reduce the material from theoretically infinite feed size to 80% passing 100 µ.m." [2] It is calculated using the equation below: W i = 4.45 P i 0.22 G 0 ...

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...

Apr 11, 2018· The Bond Ball Mill Work index test, first developed by Fred Bond in 1952, is the industry standard for sizing mills and measures the resistance of an ore to grinding. The Work Index can be used to determine the power required for closed circuit ball milling.

grams per revolution (Gbp) is the ball mill grindability. The ball mill work index, Wi (kWh/short ton) is calculated from the following equation (Bond 1961):1 The mill should be cleaned by either blowing air into it or wiping the interior with a cloth and or brush. The FC Bond ball mill …

Raw Bond Model. This is a SAG or AG mill plus ball mill model that estimates the specific energy consumption (E SAG) using the 1979 Barratt equation and the classical Bond work index equation including Rowland efficiency factors.The model allows a manual calibration factor on both equations (CF SAG and CF ball, respectively).This formula usually gives higher total circuit specific energy ...

For overflow ball mills, the charge should not exceed 45% of the mill volume . For grate discharge mills, the charge should occupy about 50% of the mill volume . Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, i.e.,

Numerically, the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80% passing 100 microns. The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill.

Dec 04, 2020· The laboratory procedure for running a Bond ball mill work index test requires that the operator choose a closing screen sieve size. The instruction is to choose a sieve size that results in the ...

Amelunxen SGI Model. This is a model that estimates the specific energy consumption of a SAG or AG mill plus ball mill circuit using the equation by Amelunxen (2014) for E SAG and the classical Bond work index equation for E ball substituting CF ball in the place of the Rowland efficiency factors.. The model requires manual calibration factors for both equations (CF SAG and CF ball ...

The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits.

Oct 19, 2017· The grinding balls diameter determined by the Bond formula has a recommendatory character and serves as a starting point for calculating the necessary proportion grinding media feeding a new mill. More precisely adjust the ball load in the mill can only by industrial test performing.

1.27 for the rod mill and 0.67 for the ball mill. The particle size distributions reported are shown in Figure 1. It follows that the No 1 rod mill/ball mill circuit was operating very efﬁ ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices.

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